Delivering ready to erect walls to a job site significantly reduces both the time and cost to construct a building. Windows, doorframes and roof trusses were once made on site, but now they are factory-ordered and delivered to site as needed. Ecolite is applying this successful model by fabricating entire wall sections which are shipped to the jobsite.

Ecolite custom manufactures each panel in a sequence specified by the builder. The panels are delivered to the job site in this sequence which enable the builder to assemble a building in a fraction of the time it takes to construct with convention methods.

Panels Delivered	Panels Installed	Building Erected

Manufacturing Process

1. Wall Panel Modeling - Ecolite utilizes the building blueprint to model wall panels in EcoCAD (Ecolite’s proprietary modeling/engineering software).
2. Steel Stud Framing and Lath – Ecolite’s EcoCAD system sends an electronic file to the manufacturing roll-formers which automatically produce the steel studs for each wall panel. These studs are then screwed together to frame a wall. A steel lath is applied to the frame.
3. Concrete Pour and Cure – Ecolite’s proprietary cellular concrete slurry is poured into the frame. Once dry, the completed wall panels are stored to cure. Once cured, the panels are shipped to the jobsite.

Steel Studs Rolled	Wall Framing & Lath	Concrete Pour & Cure

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